1. Lubrication is Essential
Ensuring your tablet press and punches are well-lubricated prevents excess friction and wear, resulting in longer equipment lifespan and fewer breakdowns. Protective oiling during storage also helps prevent rust, reducing replacement costs and unplanned downtime.
2. Maintain and Rework Existing Tooling
Instead of immediately investing in new tooling, consider polishing and refurbishing worn punches and dies. This process efficiently removes burrs and restores punch surfaces, decreasing the need for costly replacements and minimizing production interruptions.
3. Use Multi-Tip Tooling
Multi-tip punches can dramatically increase output—by up to 500%—allowing you to fulfill high-volume orders with fewer tablet presses and operators. This innovation leads to significant savings in labor, energy, and ongoing maintenance.
4. Inspect Tooling Regularly
Routine tooling inspections help you detect wear and damage early, reducing tablet rejection and scrap rates while extending the life of your equipment. Regular checks enhance product quality and ensure consistent production standards.
5. Replace Parts, Not Whole Machines
Before considering the high expense of a new tablet press, review whether replacing key components like cams, turrets, or rollers can restore performance. This targeted approach saves lakhs in capital expenditure and leverages your existing investment.
6. Refurbish Older Tablet Presses
Rebuilding an older press typically costs only 25–50% the price of new equipment and can include upgrades like touchscreen controls or compliance enhancements. Refurbishing preserves valuable assets and keeps machines up-to-date efficiently.
7. Invest in Employee Training
Well-trained operators make fewer mistakes and are more adept at preventive maintenance. Experienced staff extend tooling life, decrease production errors, and sustain consistent tablet quality.
8. Partner with Trusted Vendors
Working with reliable, experienced suppliers ensures product quality, access to expert technical support, and quick resolution of issues. While low-cost vendors may seem appealing, quality partners ultimately reduce long-term risk and hidden costs.
