November 3, 2025

Tablet Shape & First Impressions: Why Design Matters More Than Ever

Tradition and Innovation in Tablet Shapes

The classic Flat Faced Bevel Edge (FFBE) tablet shape was developed to address issues like edge chipping and weak mechanical integrity. Its bevel redirects powder toward the center during compression, minimizing friability and improving edge strength. This style has remained popular due to its simple manufacturing process and cost efficiency.

Advancements Toward FFRE Tablet Shapes

Modern markets demand more than basic machinability. The Flat Faced Radius Edge (FFRE)tablet style now outperforms FFBE in both technical performance and patient comfort. FFRE designs enable manufacturers to apply greater compression force, resulting in stronger tablets and reduced punch tip damage. Engineering studies confirm that FFRE shapes deliver better edge hardness and decrease issues like sticking and picking during high-volume production.

Enhancing Patient Experience

FFRE tablets offer a smoother, rounded edge, improving both aesthetics and usability. This softer profile is especially beneficial for elderly users and those sensitive to mouthfeel. The easier handling and improved comfort of FFRE tablets increase patient acceptance and promote repeat usage—a key factor for brand loyalty and therapeutic outcomes.

Industry Trends and Brijon Expertise

Forward-thinking producers have begun migrating from FFBE to FFRE shapes to align with customer expectations and market trends. As a leader in tablet tooling solutions, Brijon Pharmatech LLP supports this evolution by providing high-precision punches and dies that guarantee both strength and style in every batch.

Improve Tablet Quality by Inspecting These 7 Key Areas

January 3, 2025

8 Practical Ways to Reduce Tablet Manufacturing Costs

November 3, 2025

How to Choose the Right Tooling for Successful Tablet Production

July 5, 2025
arrow_outward